Hot Work Permit Form Template
Ensure Safety and Compliance with This Streamlined Template
Hot work activities, like welding or cutting, can pose serious safety risks if not managed properly. This template is designed for safety managers and team leaders to streamline the hot work permit process while ensuring compliance with relevant safety standards. You'll benefit from clear guidelines, defined responsibilities, and a structured approval process to improve safety communication, reduce incident risks, and enhance regulatory compliance. Explore the live template now to simplify your hot work permit management.
When to use this form
When you authorize welding, cutting, brazing, soldering, or grinding, use this form to document controls before any ignition source starts. It serves facility managers, supervisors, and contractors by confirming isolation of flammables, gas testing, PPE, and a fire watch. Use it for roof torch work near insulation, pipe repairs in process areas, or fabrication in a shop with shared ventilation. To catch site-specific hazards, pair it with the Hazard identification checklist form. If crews align at the start of a shift, attach notes from the Tailboard meeting form. For sites that coordinate with local responders, reference the Fire department pre-plan form so access points and contacts are ready. The outcome: a clear authorization and a safer job.
Must Ask Hot Work Permit Questions
- What task will you perform, where, and when?
This defines the job scope and time window so you can control overlaps with other work. Clear details reduce confusion and prevent unauthorized after-hours activity.
- Have you cleared or protected all combustibles within 35 feet, including above and below the work area?
This focuses action on removing, covering, or shielding anything that could ignite. Documenting the radius check blocks common fire starts from sparks and slag.
- What are the latest gas test results and the time recorded (O2, LEL, and any toxics)?
Fresh readings show the atmosphere is safe and guide your ventilation plan. Time-stamped tests also prove compliance if conditions change mid-shift.
- Who is the fire watch, how will they monitor, and for how long after work ends?
Naming a responsible person and a post-work duration (for example, 60 minutes) prevents smoldering fires. It also sets accountability and a clear handoff if shifts change.
- Which energy sources have you isolated and verified (lockout/tagout), and what PPE and barriers will you use?
This confirms electrical, gas, and hydraulic energy are at zero before you strike an arc. Listing controls and PPE lets you assess residual risk alongside the Army risk assessment form.
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