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Annual Vehicle Inspection Report Form Template

Create Accurate Reports with Our Annual Vehicle Inspection Report Template

Completing an annual vehicle inspection can feel overwhelming, especially with the details involved. This template is designed for mechanics and vehicle owners looking to streamline the inspection process while ensuring compliance with safety regulations. It offers a straightforward way to document findings, track maintenance, and communicate effectively with clients. By using this template, you can save time, enhance organization, and ensure clear record-keeping. Plus, it's designed with WCAG-aligned labels for accessibility. Try the live template to see how it works for you.

Owner full name
Owner phone number
Owner email address
Vehicle make
Vehicle model
Vehicle year
Vehicle Identification Number (VIN)
License plate number
Current odometer reading
Inspection date
Service location (shop name or address)
Primary vehicle use
Personal
Commercial
Rideshare/Taxi
Fleet
Other
Please Specify:
Any pre-existing damage noted
Yes
No
Weather conditions during inspection/road test
Clear
Rain
Snow/Ice
Windy
Other/Not recorded
Body panels condition
Pass
Needs attention soon
Fail
Not applicable
Windshield and windows condition
Pass
Needs attention soon
Fail
Not applicable
Wiper blades and washer operation
Pass
Needs attention soon
Fail
Not applicable
Exterior notes
Exterior mirrors condition
Pass
Needs attention soon
Fail
Not applicable
Headlights (low/high) functioning
Pass
Needs attention soon
Fail
Not applicable
Turn signals and hazard lights functioning
Pass
Needs attention soon
Fail
Not applicable
Brake lights and reverse lights functioning
Pass
Needs attention soon
Fail
Not applicable
Horn operation
Pass
Needs attention soon
Fail
Not applicable
Electrical system notes
Battery terminals and cables secure
Pass
Needs attention soon
Fail
Not applicable
Tread depth adequate on all tires
Pass
Needs attention soon
Fail
Not applicable
Tire pressures set to specification
Pass
Needs attention soon
Fail
Not applicable
Spare tire and jack present and usable
Pass
Needs attention soon
Fail
Not applicable
Tires and wheels notes
Wheels/rims free of cracks or damage
Pass
Needs attention soon
Fail
Not applicable
Brake pad/shoe thickness acceptable
Pass
Needs attention soon
Fail
Not applicable
Rotor/drum condition acceptable
Pass
Needs attention soon
Fail
Not applicable
Parking brake holds
Yes
No
Brake system notes
Brake fluid level and condition acceptable
Pass
Needs attention soon
Fail
Not applicable
Steering free play within specification
Pass
Needs attention soon
Fail
Not applicable
Shock/strut condition (no leaks, proper function)
Pass
Needs attention soon
Fail
Not applicable
Ball joints and tie rods condition
Pass
Needs attention soon
Fail
Not applicable
Steering and suspension notes
Alignment pull or vibration observed
None noted
Minor
Severe
Not tested
Engine oil level and condition acceptable
Pass
Needs attention soon
Fail
Not applicable
Coolant level and condition acceptable
Pass
Needs attention soon
Fail
Not applicable
Transmission operation smooth (if applicable)
Pass
Needs attention soon
Fail
Not applicable
Visible fluid leaks present
No leaks found
Seepage/minor
Active leak
Not inspected
Air filter condition acceptable
Pass
Needs attention soon
Fail
Not applicable
Engine/drivetrain notes
Belts and hoses condition acceptable
Pass
Needs attention soon
Fail
Not applicable
Seat belts function and condition
Pass
Needs attention soon
Fail
Not applicable
Airbag warning light status
Off
On
Intermittent
Not applicable
Heater, defroster, and A/C operation
Pass
Needs attention soon
Fail
Not applicable
Interior and safety notes
Windshield chips/cracks within legal limit
Pass
Needs attention soon
Fail
Not applicable
OBD readiness monitors status
Complete
Incomplete
Not applicable
Diagnostic trouble codes present
No codes
Pending
Confirmed
Not applicable
Exhaust smoke observation
None
Light
Heavy
Not applicable
Road test observations
Road test completed
Yes
No
Valid registration and insurance present
Yes
No
Previous inspection certificate reviewed
Yes
No
Documentation notes
Open recall check performed
Yes
No
Overall inspection assessment
Pass
Pass with advisories
Fail
Items requiring immediate attention
Please Specify:
Recommended next service date
Additional comments and recommendations
Suggested urgency for recommended repairs
Immediate (safety-critical)
Within 30 days
Monitor
Not applicable
Owner/authorized representative name
Owner/authorized representative acknowledgment date
Inspector full name
Inspector certification/license number
Inspector sign-off date
Owner or authorized representative has reviewed this report
Yes
No
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Paper art illustration depicting a vehicle inspection report form with checkboxes and sections for vehicle details and findings.

When to use this form

Use this annual inspection form when you need a complete, yearly check of each vehicle for safety, insurance, or compliance. Fleet managers, shop leads, and owner-operators use it before registration renewal, at contract start, or ahead of audits to document condition and plan repairs. If you operate commercially, align findings with the Dot inspection form. To keep records clean across vehicles, link each report to your Vehicle database form. You can also compare your yearly notes with the Driver prepost trip inspection form to spot recurring issues and schedule fixes.

Must Ask Annual Vehicle Inspection Report Questions

  1. What are the vehicle ID details and current odometer (VIN, plate, unit or asset ID, year, make, and model)?

    Accurate IDs prevent mix-ups and keep service history tied to the right unit. Odometer captures usage so you can schedule maintenance and validate warranty or lease terms.

  2. Do the service brakes and parking brake operate correctly, with no leaks, damage, or out-of-spec wear?

    Brakes affect stopping distance and legal compliance, so you need a clear pass/fail with notes. Documenting measurements and defects helps you prioritize repairs and justify downtime.

  3. Are tires, wheels, steering, and suspension within spec and free of damage?

    These systems drive stability, load handling, and ride safety; small defects can lead to blowouts or loss of control. For straight trucks, align your checks with the Straight truck pre-trip inspection form to keep daily and annual standards consistent.

  4. Do all lights and safety equipment work (headlights, turn signals, brake lights, mirrors, wipers, horn, seat belts, triangles, and extinguisher)?

    Lighting and equipment issues often cause roadside violations; verifying them reduces risk. Listing anything missing or inoperative prevents partial sign-offs and speeds reinspection.

  5. What defects require repair, who is responsible, what is the return-to-service decision, and what is the next inspection due date?

    Clear actions, owners, and dates turn findings into repairs and reduce repeat issues. A pass/fail with a specific due date makes compliance trackable and audit-ready.

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