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Mechanical Inspection Report Form Template

Easily Document Vehicle Inspections with Our Template

Keeping track of vehicle conditions can be a chore, but this Mechanical Inspection Report Form Template simplifies that process. Designed for automotive technicians and service centers, it helps you efficiently document inspections and generate clear reports. With this template, you can improve communication with clients, ensure accurate vehicle records, and enhance your service efficiency, whether you're managing a fleet or running an auto shop. Explore the live template and revamp your reporting process today.

Customer full name
Phone number
Email address
Inspection date
Vehicle make
Vehicle model
Model year
Odometer reading (miles or km)
Exterior lights (headlights, brake, turn, reverse) operate correctly
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Windshield wipers and washer function
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Horn operates
Yes
No
Seat belts condition and operation
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Airbag or SRS warning light status
Off (no warnings)
Warning indicator on
Not applicable/Not equipped
Brake pads/shoes condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Brake rotors/drums condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Brake fluid level and condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
ABS warning light status
Off (no warnings)
Warning indicator on
Not applicable/Not equipped
Tire tread depth and condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Tire pressure set to specification
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Steering components (tie rods, rack) condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Suspension components (shocks/struts, bushings) condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Engine oil level and condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Coolant level and condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Transmission fluid level and condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Drive belts condition
OK
Needs attention soon
Requires immediate service
Not applicable/Not inspected
Battery test result
Good
Marginal
Weak/Replace
Not tested
Charging system output
Within specification
Below specification
Above specification
Not tested
Battery terminals and cables condition
Clean and secure
Light corrosion
Heavy corrosion/loose
Not inspected
Any visible fluid leaks
Yes
No
If leaks present, indicate observed types
Engine performance during road test
Normal
Abnormal
Not applicable/Not tested
Transmission shifting during road test
Normal
Abnormal
Not applicable/Not tested
Brake performance during road test
Normal
Abnormal
Not applicable/Not tested
Overall vehicle condition
Poor
Fair
Good
Very good
Excellent
Recommended service timeframe
Immediate (safety/operation)
Soon (within 30 days or 1,000 mi)
Next service interval
Monitor
Preventive maintenance
Customer declined today
Not applicable
Notes and recommendations
Customer signature (type full name)
Date signed (customer)
Inspector signature (type full name)
Date signed (inspector)
Customer authorization: I authorize the inspection described above
Strongly disagree
Disagree
Neither
Agree
Strongly agree
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Paper art illustration depicting a mechanical inspection report form with tools and machinery elements.

When to use this form

Use this form when you need a thorough, documented check before sale, after repairs, or at scheduled service. It suits fleet managers, service advisors, and mobile techs who must prove condition, prioritize fixes, and reduce comebacks. Capture defects with photos, measurements, and sign-off to support estimates, warranty, or compliance. For routine pre-trip checks, pair it with the Daily vehicle inspection report form; for planned service, map findings to the Vehicle maintenance checklist form; and for heavy-duty units under DOT rules, see the Semi truck inspection form. Use it during used-vehicle intake, pre-warranty claims, or any time a customer reports noises, leaks, or warning lights.

Must Ask Mechanical Inspection Report Questions

  1. What is the vehicle make, model, year, and VIN?

    This ties your findings to the correct unit and helps you pull the right service data and parts. Precise IDs also protect you against disputes about history or title.

  2. What are the odometer reading and engine hours at the time of inspection?

    These numbers show wear and duty cycle, guiding which systems to inspect and when to schedule service. They also help you trend failures and forecast maintenance windows.

  3. Which faults did you find, what is their severity (minor, major, critical), and what actions do you recommend?

    Classifying severity helps you triage safety issues first and quote accurate timelines and costs. Recommended actions turn notes into a clear plan your team can follow.

  4. Do brakes, steering, suspension, tires, lights, and fluids meet spec, with measurements and test results?

    Measurements like pad thickness, tread depth, and fluid tests make pass/fail decisions objective and auditable. They also back up warranty claims and build customer trust.

  5. Is the vehicle safe to return to service, and what follow-up repairs or road test are required by what date?

    A clear go/no-go decision sets responsibility, deadlines, and next steps. If parts, tools, or consumables are missing, confirm readiness with the Daily truck inventory checklist form.

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